FARO’S Dynamic Duo Of Laser Trackers And The 6DoF Probe
FARO Laser Trackers and the new 6DoF Probe form a dynamic duo of measurement and laser tracking ability that gives operators a “sixth sense” allowing them to accurately measure the most difficult-to-reach parts beyond the line of sight, radically enhancing productivity and efficiency.
FARO Announces Two New Global Sustainability Goals to Advance ESG Efforts
FARO Technologies, Inc has announced two new strategic goals in support of its Environment, Social & Governance (ESG) efforts.
The first new goal is to reduce the Company carbon emissions 25 percent by 2025 through aggressive activities that improve environmental performance. The second new goal is to establish middle and high school partnerships to improve curriculum in Science, Technology, Engineering & Mathematics (STEM) — especially for minorities and females from low-income and disadvantaged areas. Year-one STEM funding will be $50,000 across the US, Canada, Germany, Portugal, the U.K, Singapore, and India.
“FARO is deeply committed to practicing good citizenship and global sustainability and we have a strong history of addressing ESG issues that impact the organisation, our customers and the communities we serve around the globe,” said Michael Burger, President & CEO. “Whether reducing our carbon footprint, embracing ethical business practices, supporting diversity in our schools or ensuring oversight of our operations and data, corporate responsibility is a business imperative woven throughout the enterprise.”
FARO has a diverse global workforce and fosters a culture of trust that provides a safe and secure environment. Established ESG programs and policies drive operational excellence and maintain the highest standards possible for accountability, conduct and governance. The Company also ensures that supply chain partners adhere to these principles and practices, including the sourcing of raw materials, as outlined in the FARO Supplier Code of Conduct policy.
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Guided Assembly and Assembly Verification Through Virtual Templating
As product size increases and part geometry grows more complex, it becomes harder to perform measurements and inspections accurately. In this article, Jim Cassady and Jutta Mayer of FARO Technologies discuss how portable 3D technology can help address such issues.
In the world of manufacturing, dimensional control is a fundamental building block that cannot be compromised. It determines part-to-part variation, establishes part-to-CAD comparison to check whether specs are met, and ensures proper fit in a final assembly. Beyond getting part geometries right, however, there are more important reasons for maintaining standards in accordance with design specifications.
Investing in precision equipment for measuring and aligning components helps ensure that everything fits the first time around without any unnecessary rework, saving time and other resources for a company. Further, more serious consequences such as equipment failure or production delays can be avoided when alignment, measurements, and inspections are conducted properly and at appropriate phases of production.
A ‘Greater’ Need for Precision
For industries such as aerospace, automotive, shipbuilding, heavy equipment manufacturing, and many others that handle large components and assemblies, measurement and alignment tasks are a considerable challenge in the overall production process. On the surface, these challenges may not seem too different from what most manufacturers typically encounter. Yet, the difficulties, as well as the consequences of missed specifications, are magnified manyfold owing to the size of the objects being built.
Manufacturers that handle large workpieces would candidly share that as product size increases and part geometry grows more complex, it becomes harder for them to perform measurements and inspections accurately. Conventional hand tools such as rules, gauges, calipers, micrometers, squares, and protractors are effective up to a point, but they are also demanding in terms of time and operator skill, often making them prone to human error.
Portable 3D Technology to the Rescue
Portable 3D coordinate measurement devices have long been the choice solution among manufacturers for large-volume measurement, as they combine accuracy with flexibility. Compared to conventional hand tools, portable 3D technology offers manufacturers a much higher level of precision, efficiency, and productivity all at once. Unlike fixed CMMs, these solutions require much less capital investment at the onset, and are robust enough to perform even in a non-controlled environment, such as right on the production floor, in a dry-dock or hangar.
Besides metrology grade measurement and inspection, however, there are additional ways in which 3D technology can support companies dealing with large assembly challenges. This is done through technical assistance systems for guided assembly and assembly verification based on virtual templating. These systems are based on the underlying philosophy that Quality Assurance starts with the assembly process, and they provide great support for layout and assembly workflows.
Using the 3D CAD model of a part or assembly, the technical assistance system creates a laser template, which is then used to visually project a laser outline of parts (or areas of interest) onto a surface or object. The result is a virtual and collaborative 3D template to streamline a wide range of assembly and production applications, guiding the user through the layout and assembly process. The system does so by providing clear instructions to users each step of the way, and by indicating the exact location for each component and feature.
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Portable 3D Metrology: Combating Common Challenges in Large Parts and Assemblies
Measurement and alignment tasks are a considerable challenge in the overall production process when dealing with large components and assemblies. Here’s how you can address them. Article by Jim Cassady and Jutta Mayer, FARO Technologies.
In the world of manufacturing, dimensional control is a fundamental building block that cannot be compromised. It determines part-to-part variation, establishes part-to-CAD comparison to check whether specs are met, and ensures proper fit in a final assembly. Beyond getting part geometries right, however, there are additional reasons for maintaining standards in accordance with design specifications.
Investing in precision equipment for measuring and aligning components helps ensure that everything fits the first time around without any unnecessary rework, saving time and other resources for a company. Further, more serious consequences such as equipment failure or production delays can be avoided when alignment, measurements, and inspections are conducted properly and at appropriate phases of production.
A ‘Greater’ Need for Precision
For industries such as aerospace, automotive, shipbuilding, heavy equipment manufacturing, and many others that handle large components and assemblies, measurement and alignment tasks are a considerable challenge in the overall production process. On the surface, these challenges may not seem too different from what most manufacturers typically encounter. Yet, the difficulties, as well as the consequences of missed specifications, are magnified manyfold owing to the size of the objects being built.
Manufacturers that handle large workpieces would candidly share that as product size increases and part geometry grows more complex, it becomes harder for them to perform measurements and inspections accurately. Conventional hand tools such as rules, gauges, calipers, micrometers, squares, and protractors are effective up to a point, but they are also demanding in terms of time and operator skill, often making them prone to human error.
The use of large, fixed Coordinate Measurement Machines (CMMs) in quality labs is impractical as many workpieces simply cannot be moved to the lab for measurement and inspection due to various reasons. In addition, fixed CMMs are limited in terms of the size of the parts they can inspect and become costly in large working volumes.
Apart from size and cost limitations, accessibility and line-of-sight issues also plague the technicians responsible for taking accurate measurements, as they struggle to find efficient ways to perform their jobs. That said, with today’s technological advancements, there are many solutions available that provide speedy and cost-effective ways around these common challenges.
Portable 3D Technology to the Rescue
Portable 3D coordinate measurement devices have long become the choice solution among manufacturers for large-volume measurement, as they combine accuracy with flexibility. Compared to conventional hand tools, portable 3D technology offers manufacturers a much higher level of precision, efficiency, and productivity all at once. Unlike fixed CMMs, these solutions require much less capital investment at the onset and are robust enough to perform even in a non-controlled environment, such as right on the production floor, in a dry-dock or hangar.
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Portable 3D Metrology: Combating Common Challenges in Large Parts and Assemblies
When it comes to metrology, here’s how customers can boost confidence, accelerate delivery timelines, and reduce scrap and rework rates all at once. Article by Jim Cassady and Jutta Mayer, FARO Technologies.
In the world of manufacturing, dimensional control is fundamental to successful part assembly. It determines part-to-part variation, establishes part-to-CAD comparison to check whether specs are met, and ensures proper final fit. Beyond getting part geometries right, however, there are additional reasons for maintaining standards in accordance with design specifications.
Investing in precision equipment for measuring and aligning components helps ensure that everything fits the first time around without any unnecessary rework, saving time, and other resources for a company. Further, more serious consequences such as equipment failure or production delays can be avoided when alignment, measurements, and inspections are conducted properly and at appropriate phases of production.
A ‘Greater’ Need for Precision
For industries such as aerospace, automotive, shipbuilding, heavy equipment manufacturing, and many others that handle large components and assemblies, measurement and alignment tasks are a considerable challenge in the overall production process. On the surface, these challenges may not seem too different from what most manufacturers typically encounter. Yet, the difficulties, as well as the consequences of missed specifications, are magnified owing to the size of the objects being built.
Manufacturers that handle large workpieces would candidly share that as product size increases and part geometry grows more complex, it becomes harder for them to perform measurements and inspections accurately. Conventional hand tools such as rules, gauges, calipers, micrometers, squares, and protractors are effective up to a point, but they are also demanding in terms of time and operator skill, often making them prone to human error.
The use of large, fixed coordinate measurement machines (CMMs) in quality labs is impractical as many workpieces cannot be moved to the lab for measurement and inspection. For example, if a ship is dry-docked for a limited time for retrofitting purposes, transporting parts that would fit on a CMM into a quality lab would not be practical. In addition, fixed CMMs are limited in terms of the size of the parts they can inspect and become costly in large working volumes.
Portable 3D Technology to the Rescue
Portable 3D coordinate measurement devices have long become the choice solution among manufacturers for large-volume measurement, as they combine accuracy with flexibility. Compared to conventional hand tools, portable 3D technology offers manufacturers a much higher level of precision, efficiency, and productivity all at once. Unlike fixed CMMs, these solutions require much less capital investment at the onset and are robust enough to perform even in a non-controlled environment, such as on the production floor, in a dry-dock or hangar.
The resulting ability to deploy measurement devices right where the manufacturing process takes place accelerates execution timelines and allows manufacturers to deliver quality products with greater confidence. What this means for large-part manufacturers is that, instead of settling for hand tools or a bulky fixed CMM set-up, they can opt for alternatives that offer the right mix of performance, cost, and flexibility.
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Two Industry Veterans to Lead FARO’s Global Hardware, Software R&D Teams
FARO Technologies Inc. has hired two industry veterans to join its senior leadership team and manage the global hardware and software R&D teams. Avi Ray-Chaudhuri, who serves as Vice President of Hardware R&D, and Wesley Tilley, who serves as Vice President of Software R&D, joined the company on August 31, 2020.
“As FARO continues to increase its focus on cloud-based software applications that enable long-term differentiation of our 3D solutions, we are adding critical talent to FARO’s executive team to lead both our software and hardware R&D organizations that will accelerate our product development efforts,” said Michael Burger, President and CEO of FARO. “I am thrilled to have two industry leaders like Wes and Avi join our organization and lead these teams.”
Ray-Chaudhuri has over 20 years of leadership success in diverse industries including semiconductor, advanced lithography, and laser development. Most recently, he served as VP, Engineering, Commercial Lasers for Lumentum, where he significantly reduced the product development cycle time and implemented best-in-class program management, engineering and operations practices. Ray-Chaudhuri earned a Doctor of Philosophy, Electrical Engineering from the University of Wisconsin and a B.S. in Electrical Engineering from Princeton University.
Meanwhile, Tilley brings more than 30 years of experience in the telecommunications industry, primarily in the areas of product management and R&D leadership. He most recently served as VP, Communications Software as a Service at Oracle, where he led a strategic shift in global business unit strategy to Cloud native, SaaS offerings in the telecommunications space. Tilley has an MBA in General Management from Duke University and a B.Sc Computer Science from North Carolina State University.
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FARO Acquires ATS AB To Accelerate In 3D Digital Twin Market
FARO Technologies, Inc. has acquired Advanced Technical Solutions in Scandinavia AB (“ATS”), a Swedish-based leader in 3D digital twin solution technology.
The acquisition will integrate ATS software and proprietary Traceable 3D system, which enables highly accurate and repeatable 3D scans, into the FARO Webshare Cloud platform. ATS’ system connects the physical to the digital world and is expected to bolster FARO’s ability to improve customers’ time to decision with 10x faster 3D imaging at up to 1mm accuracy.
“We believe this acquisition enables FARO with differentiated accuracy and speed, which we believe will accelerate the adoption of digital twin technology. High accuracy 3D digital twin simulations allow capital intensive industries such as automotive and aerospace to meaningfully reduce their time to market and cost,” said Michael Burger, FARO President & CEO.
“I welcome the ATS team into FARO and believe they will help accelerate our strategic objective of increasing cloud based subscription offerings in this sizable market.”
Göran L. Bergqvist, ATS CEO, added, “The ATS team is thrilled to join a 40-year global leader like FARO. FARO’s technology and market presence provides the spring-board to the market adoption of Traceable 3D.” Bergqvist, who co-founded ATS, will continue to lead the ATS operation. The ATS Swedish facility will also act as a Nordic sales and service center for FARO.
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FARO Completes Divestment of Dental, Photonics Businesses
FARO Technologies Inc. has completed the divestiture of two recent business lines. On June 10, FARO divested its Italy-based dental business to Open Tech 3D Srl. The FARO dental business primarily developed structured light products for the dental industry. While FARO will no longer serve the dental market, the company will retain an Italian development team who will continue to develop structured light and other technologies for its core target 3D markets
On April 30, FARO divested its US-based photonics business to MECCO. FARO Photonics designed and manufactured high-precision laser scan heads, Ethernet-based vector controllers, and advanced processing software to provide an integrated steering solution for a range of advanced laser applications.
READ: FARO Sees Bright Prospects in Automotive Manufacturing Industry
“As we announced in February, FARO has embarked on a new strategic plan that includes increased focus on our targeted 3D markets,” said Michael Burger, President and CEO. “I’m pleased to have completed these divestitures to partners who will continue to provide leading technology to our customers in these adjacent markets. These divestitures allow us to align our resources on providing 3D solutions to the Metrology, AEC, and Public Safety Analytics markets.”
While financial terms of the divestitures were not disclosed, the two product lines contributed approximately 2% of FARO’s revenue in 2019.
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FARO Launches Latest 3D Portable Gage CMM
FARO Technologies, Inc. has released its most affordable and accurate 3D portable coordinate measurement machine (CMM): The FARO Gage. Ideal for small and medium-sized businesses performing high-accuracy tasks, the Gage is the most intuitive, ergonomic, and versatile articulated portable FaroArm, enabling machine shops to perform their most demanding 3D inspections in record time.
The all-in-one-solution also reduces calibration costs and minimizes clutter, replacing traditional hand tools such as calipers, micrometers, and height gauges, while providing 20 percent more reach than the previous-generation Gage arm. Lightweight and portable but with the precision of a lab instrument and the ruggedness of a shop floor device, the Gage sets up in seconds, reduces inspection time, and delivers quality results with exceptional flexibility, resulting in increased speed and productivity.
“When it comes to measurement equipment value; accuracy, portability, speed and affordability matter,” said Michael Carris, Ph.D., Vice President of Product Marketing at FARO. “Too often machine shops rely on expensive and hard-to-use fixed CMMs that take up valuable floor space or a multitude of hand tools that slow down the process. The Gage eliminates these inefficiencies. As a result, inspection bottlenecks are greatly reduced, measurement accuracy is improved, and operator variability is significantly minimized.”
As the United States and the world begin emerging from the COVID-19 pandemic, the value proposition for such a product could not be clearer. While global industry is presently suppressed, economists predict a robust recovery by Q3 and Q4. That means that many machine shops now operating at half speed will rapidly ramp up production. Demand will surge and products will require fast-tracked release.
The FARO Gage achieves this aim by improving efficiency and productivity like never before. That efficiency begins with setup. A universal quick mount ensures compatibility with a variety of mounting options that allows it to be set it up anywhere, including on-machine. A simple 2-button design, 6-point articulation and built-in counterbalance deliver exceptional ease of use and fatigue-free operation. Its compact design makes the product lightweight and easy to transport. The Gage is compatible with FARO’s full line of metrology software, including CAM2 Probing, the simple contact measurement solution. The result is an advanced metrology device that delivers unparalleled performance.
“Small and medium size operations can now take full advantage of 3D measurement technology,” Carris added. “For machine shops, quality problems, imprecise measurement, scrapped parts, extended wait times and customers part rejections all contribute to unnecessary expenses that become more critical during these trying economic times. The FARO Gage allows for more streamlined processes, significant waste reduction, and quick return on investment. Backed by FARO’s 40-year history of superior portable measurement experience, Gage allows more companies to benefit from lean manufacturing practices and will be employing the new industry standard in compact performance and affordability.”
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